Food Safety Auditing in Produce- is it Working?

Third party audits of produce are relatively new phenomena. Fueled primarily by the retail sector’s demands for safe year-round supplies of fresh fruits and vegetables, there is a serious industry-led effort underway to evaluate primary production and the resulting supply chain.

While the third party audit model has some similarities with regulatory inspections, there are major differences; Third party audits are buyer driven and may contain some unscientific provisions (one insect in a package, even an intermittent mosquito or ant) fails the audit. Another automatic failure often found in third party assessments is the provision for a blood and body fluid policy. It is universally agreed that the risk of HIV transmission is zero through food, and other bloodborne risks are very remote. Yet, the failure to have a policy on bloodborne pathogens is totally unacceptable to buyers.

 

There is no sound scientific reasoning behind provisions like these, yet since it is a buyer-driven risk assessment, these “hazards” to the retailer and his “business” are very real.

 

The standards set by retailers are mostly reasonable, but are often defined in minutia. There may be numerous questions that are so closely related that details become burdensome. For example, there are often a half dozen questions or more on rodent traps alone that must be evaluated independently, such as; are they positioned correctly, numbered, secured, clean, marked as monitored, kept on a schematic, with wall markings, in sufficient number, in sound condition, etc., etc. The intention is to cover every possible threat that a rodent will enter a building without being trapped or poisoned.

 

The detailed nature of audits sometimes lasting several days, with up to 500 individual questions, and often occurring multiple times in a year can be vexing, counterproductive and exhausting to all involved. Add to this that third parties often demand scientific programs and science-based risk assessments from operators unprepared through education or experience to provide such reasoning, and you have a problematic and sometimes dysfunctional system.

 

A huge gap emerges between the food safety expert-auditor and his “bible of standards”, and those just now becoming familiar with basic food safety concepts.

 

Auditors are often the first and primary source of scientific information for produce-facility operators unfamiliar with concepts such as Free Chlorine, Oxidation-Reduction Potential, microbial sampling plans, and interpretation of microbial testing results, ATP bioluminescence technology and other sanitation assessments and controls. Auditors often find themselves as much educating the operator as evaluating their performance. The auditor on the other hand often finds the produce-production manager assigned to food safety educating him on what things really work.

 

There is a notable lack of food safety knowledge at the primary producer level but there may also be a lack of traditional agricultural knowledge on the part of the auditor. Few auditors have the wide range of experience in public health protection, food safety, environmental health, water, chemistry, vector control, and the life sciences to truly provide an expert evaluation of safety in the agricultural world. Furthermore, it takes years of experience in the field for even qualified auditors to begin to understand the wide range agricultural and facility environments they must work in.

 

While food safety experts, production managers, and business owners struggle with these issues in produce safety, we should keep in mind that the findings of audits will not necessarily always be indicative of risks, and food safety programs no matter how well intentioned will not always prove effective given the robust exposures often encountered in farming environments. We are yet to stop the harvesting of foods where migratory birds have zeroed in, controlled floods, shot every wild pig, or figured out how to keep deer from jumping 8 foot fences to get to crops.

 

In light of all the obstacles, it’s encouraging to see contamination events caught quickly, and exposures kept small. More and more the contaminated produce that comes to light is recalled and/or production is stopped before a wide-scale outbreak occurs. This speaks to the food safety efforts of industry as we try to limit the inevitable exposures through testing and intensive traceability systems. Re-call systems are developed with computerized tracking of lot code information, and they recently have proven effective at preventing grand exposures through contaminated produce common just 2 or 3 years ago.

 

The produce sector is unique perhaps in its willingness to accept strict third party oversight, government regulation, and also to adopt and embrace food safety systems. Given enough time, the safety of produce will be assured. In the meantime, many of us have a lot of work to do.

Sick of Food Service Apathy About Food Safety

Being an avid reader and researcher of all things food safe, I cannot help but notice a trend. The pattern of reported large scale multi-state outbreaks every few weeks or months seems to be changing to a pattern of small scale but almost daily outbreaks at the local level.

Coincidentally there seems to be a shift from large scale processing and manufacturing contamination to retail and food service handling mistakes as the key factors. If you do not read Bill Marler's blog or Doug Powell's or stay focused on the current events you will not see this trend. But it is getting very difficult to stay current. I spend 2 hours a day reading news and analyzing new research, it’s getting tough to keep up even with Bills and Doug's help.

As some may know, I have been offering HACCP classes at the FS/retail level for 13 years beginning when I conducted the first training for inspectors in Florida in 1998 with my Applying HACCP Principles course. Last week, I certified another 17 FS professionals and sanitarians. I am going on about 250 persons trained/certified under NEHA HACCP and about 1500 under my own International HACCP Alliance accreditation. I am at about 2000 trained in on line programs. These students represent food service, hospital, catering, retail industry professionals, small processors, and a few sanitarians. I have certified about 300 in accredited Produce HACCP, but I have not even scratched the surface of what needs to be done in the way of training in any of these more or less forgotten sectors.

Just look at the recent news and you will see that that most of the problem right now is surfacing at the local level, although the big nationwide fiascoes make most of the news (and there are all sorts of epidemiological reasons for that trend).

So where are food safety management systems at retail? Nowhere, almost.

Apathy regarding food safety is a huge problem at the food service level, and so is waiting around for the health inspector to tell you what to do. And still, the retail industry fights developing food safety management systems, even when it is required, what is wrong here?

I think I know, but I would like to hear someone else besides I address the lack of motivation on the part of 90% of the food service sector.

OK, the obligatory caveat, the national restaurant chains have a type of HACCP, and they do better, sometimes much better, but they represent about 10% of the one million food services in this country. I am tired of hearing how food safety management is too big a burden on the “average Joe” food service operator, or that they just are too backward to handle a scientific approach. This is just not so in my experience.

If a restaurateur can figure out how to make money in this economy and stay afloat, then they are not too stupid for HACCP, so ignorance is an excuse. I am also tired of the excuses that come out of CFP, and actually from FDA itself about the voluntary nature of HACCP at retail.

Listen...food safety is not voluntary; it’s an implied warranty, and should be the one and only criteria for maintaining a permit or license AND an operator should be able to prove it. Its more than just passing an unannounced inspection, its 24/7 365 food safety and its achievable.

How many people have to die from stupid mistakes, lethargy and plain negligence before operators such as the ones below take food safety seriously?

I don’t expect people to come flocking to me for HACCP training, but really people, my numbers at the retail level of HACCP training are pitiful, but I am not giving up.

Thanks as always to Doug Powell at BITES, always a fantastic resource. Please see the donation button. Each of us chipping in $25.00 a year is not too much to ask for this work and more if you can afford it.

CALIFORNIA: Documents show history of problems at Fernbridge Cafe; investigation continues, DA weighing charges
08.apr.11
Contra Costa Times
Thadeus Greenson
http://www.contracostatimes.com/california/ci_17800792?nclick_check=1
As the Humboldt County District Attorney's Office continues to mull filing charges against the operator of the Fernbridge Café, environmental health division documents outline a long history of problems at the restaurant.
Deputy District Attorney Krista McKimmy said Thursday that her office is continuing to investigate the case, but that she expects to make a decision on charging operator Steve Sterbeck by Monday.
Sterbeck was arrested on suspicion of operating a food facility without a valid permit on March 31 due to what the DA's Office deemed “a continued refusal to comply with the Health and Safety Code” that put the public at risk of illness. The arrest came after Sterbeck was asked to close the business temporarily on the heels of water tests showing high levels of E. coli bacteria, officials said.
According to a case file in the Humboldt County Department of Health and Human Services Division of Environmental Health, tests on the cafe's water conducted on March 17 and 18 showed high levels of E. coli -- bacteria found in the lower intestine of warm blooded animals -- and coliform bacteria. Further, the tests showed high levels of turbidity -- cloudiness -- and that chlorine levels in the water were four times below the state minimum and 30 times below the recommended level for treating unfiltered surface water.

Vac-paking pizzas also not for amateurs; Indiana Pizza King cited
08.apr.11
barfblog
Doug Powell
http://www.barfblog.com/blog/147697/11/04/09/vac-paking-pizzas-also-not-amateurs-indiana-pizza-king-cited
Pizza King has been cited by the Delaware County Health Department for nine violations of sanitation requirements related to its vacuum-packed pizzas.
Two of the violations relate to the lack of a hazard analysis and critical control point (HACCP) food safety plan, which is required to prevent contamination that can lead to the growth of botulism and listeria bacteria in such packaging.
The violations occurred March 15 at 109 E. McGalliard Road, the only Pizza King site that ships vaccum-packed pizzas, which are partially baked and then frozen, to customers around the country and to other Pizza Kings, where they are sold as take-and-bake products.
Pizza King also was cited by the health department during an inspection nearly six months ago for the lack of a HACCP plan.
"They did in fact cite us in October (for the same violation)," said Pizza King official Jerry Riley. "They were going to, from our understanding, get back with us and show us how to do a HACCP plan, and they never did. So when we got this last one (violation), we got lined up with the federal people who inspect our commissary, and they are in the process of helping us put together the HACCP plan. So we will have it in no time at all. Keep in mind, all of the product we receive has a HACCP plan at the commissary."
Terry Troxell, food safety coordinator for the health department, said Pizza King needs a HACCP plan not only at its commissary in Anderson but also at the store in Muncie where the vacuum-packaging, also known as "reduced oxygen packaging," actually occurs.
"I told them I can help answer questions, but we are not in the business of making HACCP plans," Troxell said. "That's not something we do. They need to do that. We are a regulatory agency. We do inspections. They never approached me with any questions or request for assistance."

http://www.thestarpress.com/article/20110409/NEWS01/104090312
http://www.pizzakingindiana.com/ship.asp

Tags:

Food Safety in Bakeries is Hit or Miss-Mostly Miss

Se Bill Marler's blog, where one of his clients in the DeFusco Bakery Salmonella crises in Rhode Island tells it like it is on TV.

http://www.marlerblog.com/legal-cases/the-civil-justice-system-and-the-media-in-action/

Thankfully, we have a functioning tort system in the US. It stands in the gap for the decrepit and often ineffective regulation of facilities by our disconnected health authorities. While this operation had a legal obligation to control the risk of Salmonella in its foods, an obvious defect like using egg containers for storage of pastry shells should have been caught. We may learn of other factors that led to this massive outbreak.

As a public health consultant and food safety auditor, I make frequent audits of bakeries and develop HACCP systems for them. I am often shocked at the lax attitude that the authorities have in bakeries-they are obviously viewed as a low priority. Most bakers when properly educated and given the tools can and will gladly do their jobs safely, but when they do not, there are plenty of hazards that reach the public. I am often telling bakers for the first time about the risks of Salmonella from eggs, and time and temperature abuse, and inadequate cooking.

As a public health professional that spent 20 + years fighting the “system” to try to improve conditions for consumers, I say it’s high time we make both industry and our government agencies responsible for the damage that lax agency enforcement and industry ignorance causes-like in China. Although I am not in favor at this time of the firing squad, I am advocating proper funding, education, and empowerment of our inspectors so can they protect us better.

Agencies and the food industry, including the forgotten bakery segment, should be all about prevention in the interest of public health. Unfortunately, there is a mean-spirited group of legislators who are more than willing to take apart our public health agencies- to "make it easier for the industry". These are the same ones who say we should limit damages against businesses that cause injury to the consumer, when in fact, civil lawsuits are about the only means for justice the people have.

Right now, plaintiff lawyers stand in the gap for the consumer and we are glad they do. These injured people deserve their day in court. But most importantly, we need to stop these totally preventable, stupid and tragic events, and we frequently fail to do it. 

(Betcha anything the eggs carried Salmonella into this baked good, betcha anything DeCoster had something to do with the eggs)

Tags: